Hollow Metal Door Frames in Ohio: Welded and Knock-Down, Fabricated in Youngstown

Fast Frames — ready same or next day. Prime Door fabricates and supplies hollow metal door frames from our own shop at 6620 Market St, Youngstown, and has done so for over 25 years.

Prime Door supplies hollow metal door frames to contractors, architects and facilities managers across Northeast Ohio. We stock and weld standard profiles in-house, which is why standard welded and knock-down frames can be ready the same or next day instead of the six-to-ten weeks that is typical when a frame is ordered through a distributor. Every frame can be supplied fire-rated, prepped for your hardware, and anchored for the wall type you are building into.

This page covers the specifications you need in order to release a frame to fabrication: gauge, jamb depth, profile, fire rating and anchor type. If you would rather talk it through, call (330) 754-2225.

Fast Frames: Same or Next-Day Frame Availability

Lead time is the single most common reason a door opening holds up a project schedule. Because we run our own welding and fabrication shop rather than brokering frames from a manufacturer, we can turn standard hollow metal door frames around on a same or next-day basis.

  • Standard welded frames in common jamb depths and gauges — same or next day.
  • Knock-down frames for drywall and metal stud walls — same or next day.
  • Custom and fire-rated assemblies — quoted with a firm date, fabricated to your submittal.
  • Hardware prepped and installed before delivery, so the frame arrives ready to set.

If you are replacing a damaged frame in an occupied building or closing out a punch list, this is usually the difference between reopening the opening this week and waiting on a mill order. See our frame welding and fabrication services for the full shop capability.

Welded vs. Knock-Down Frames: Which to Specify

Welded frames arrive as a single rigid unit with the corners mitred and welded. Knock-down (KD) frames ship flat in three pieces and assemble at the opening. Welded is the stronger assembly; KD is the more flexible one to install and ship.

 Welded frameKnock-down (KD) frame
Structural rigidityHighest — single welded unitAdequate for standard interior openings
InstalledBefore the wall is finishedAfter the wall is finished
Typical wallMasonry, block, existing openingsDrywall over metal or wood stud
Fire ratingAvailable to 3 hoursAvailable, commonly to 90 minutes
Best forHigh-traffic, high-security, exterior and heavy-duty openingsRetrofits, tenant fit-outs, phased construction
ShippingBulky — ships assembledShips flat, lower freight cost

Rule of thumb: if the opening is exterior, fire-rated at 3 hours, or in a corridor that takes cart and gurney traffic, specify welded. If the walls are already up and you are working around an occupied space, specify KD.

Steel Gauges and Where Each One Is Used

Frame gauge is the thickness of the steel. Lower gauge numbers mean thicker steel and a heavier, more impact-resistant frame. These are the four gauges that cover almost every commercial opening.

GaugeNominal thicknessTypical application
18 ga0.042 inLight-duty interior partitions, closets, low-traffic rooms
16 ga0.053 inThe standard commercial interior frame — offices, classrooms, corridors
14 ga0.067 inExterior openings, high-traffic and fire-rated assemblies, healthcare corridors
12 ga0.093 inDetention, industrial, high-abuse and high-security openings

If you are not sure, 16 gauge is the safe interior default and 14 gauge is the safe exterior default. Specifying heavier than you need adds cost without adding service life.

Standard Frame Sizes, Jamb Depths and Profiles

The jamb depth (or throat opening) must match your finished wall thickness. Get this wrong and the frame either will not seat or will stand proud of the wall. These are the depths we run most often.

Jamb depthMatching wall construction
4 3/4 in3 5/8 in metal stud with 1/2 in drywall each side
5 3/4 in3 5/8 in stud with double-layer drywall, or 4 in block
6 3/4 in6 in metal stud with 1/2 in drywall each side
8 3/4 in8 in concrete masonry unit

Standard door openings are 3'0" x 7'0" single and 6'0" x 7'0" pairs, with 2'6", 2'8" and 3'6" widths and 8'0" heights all readily available. Face dimensions are typically 2 in, and we fabricate custom throat openings and face sizes when the wall assembly calls for it.

Door 2

Fire-Rated Hollow Metal Frames

A fire-rated opening is only rated if every component is labeled and the assembly is installed as tested. The frame carries its own label, and it must be at least equal to the rating of the door it receives.

RatingWhere it is normally required
20 minuteCorridor and smoke partitions
45 minuteOne-hour rated partitions
60 / 90 minuteStairwells, exit enclosures, one- and two-hour separations
180 minuteFire walls and area separation walls

Fire-rated frames must be grouted or anchored per the listing, cannot be field-modified, and require labeled hardware to keep the rating intact. Once the assembly is in service it also needs annual inspection — we provide certified fire door inspection services across the same service area.

Frame Anchors by Wall Type

Anchors are specified to the wall you are building into, and they are the detail most often missed on a frame order. The wrong anchor means the frame is not properly tied into the wall system.

Wall constructionAnchor type
New masonry / CMUWire or T-strap masonry anchors, frame set as the wall is laid up
Existing masonryExpansion or through-bolt anchors into the finished opening
Metal stud and drywallStud anchors welded or clipped to the stud
Wood studWood anchors screwed through the jamb into framing
All typesFloor anchors at the base of each jamb
Hollow Metal Door Drywall Frame

Frame Profile Anatomy

Frame terminology comes up constantly on submittals, so it is worth being precise about it.

  • Stop — the vertical projection the door closes against. It seals the gap and controls drafts, sound and light transfer.
  • Face — the visible flat surface against the wall, normally 2 in.
  • Soffit — the surface between the stop and the rabbet.
  • Rabbet — the recess the door leaf sits into.
  • Hinge jamb — carries the hinge reinforcements and the weight of the door.
  • Strike jamb — receives the latch or lockset, reinforced against forced entry.
  • Header — the horizontal member above the opening that carries the load into the wall.
7c77ba17 C461 4b5a 816f Fa8b98cf8ade

How to Order Hollow Metal Door Frames from Prime Door

To quote and release a frame we need six things. Have these ready and most standard frames can be quoted the same day.

  1. Opening size — nominal width and height, single or pair.
  2. Wall type and finished thickness — this sets the jamb depth.
  3. Handing — left or right hand, reverse or standard.
  4. Fire rating — if any, and the rating of the wall it sits in.
  5. Hardware schedule — hinge, strike and closer preps we should machine in.
  6. Frame type and gauge — welded or knock-down, and gauge if specified.

We can prep and install commercial door hardware before the frame leaves our shop, and supply matching hollow metal doors as a complete assembly. For a full view of the range, see commercial doors and frames.

hollow metal door frame

Hollow Metal Frame Supply Across Northeast Ohio

Our shop and stock are at 6620 Market St, Youngstown, OH 44512, and we supply hollow metal door frames throughout Mahoning, Trumbull and Columbiana counties and the surrounding region — including Boardman, Canfield, Austintown, Poland, Warren, Niles, Salem and East Liverpool, and out to Akron, Canton, Cleveland and Western Pennsylvania.

Being local is the reason the lead times work. Contractors within the immediate area routinely pick up standard frames the same day. We are open 7:30am–4:00pm Monday through Friday.

“We needed fire-rated frames for our new facility in Youngstown, and Prime-Door delivered. The quality was excellent and the technical knowledge of their team was a huge help in making sure we got the right jamb depths and anchors for our walls. Highly recommend.”

— John M., Facilities Manager, Youngstown, OH

Hollow Metal Door Frames: Frequently Asked Questions

What is the lead time on hollow metal door frames?

Standard welded and knock-down frames from Prime Door are typically ready the same or next day because we fabricate them in our own Youngstown shop. Custom sizes, special profiles and fire-rated assemblies are quoted with a firm date. Ordering the same frame through a distributor commonly runs six to ten weeks.

What gauge should a commercial hollow metal door frame be?

16 gauge is the standard for commercial interior openings. Use 14 gauge for exterior openings, fire-rated assemblies and high-traffic corridors, and 12 gauge for industrial, detention and high-abuse openings. 18 gauge is only appropriate for light-duty interior partitions.

What is the difference between a welded and a knock-down frame?

A welded frame is a single rigid unit with welded corners and is installed before the wall is finished, which makes it the stronger choice for exterior, high-security and heavy-traffic openings. A knock-down frame ships flat in three pieces and assembles at a finished opening, which makes it better for retrofits and tenant fit-outs.

How do I know which jamb depth to order?

Match the jamb depth to your finished wall thickness. A 3 5/8 inch metal stud wall with half-inch drywall each side takes a 4 3/4 inch jamb; a 6 inch stud wall takes 6 3/4 inch; an 8 inch CMU wall takes 8 3/4 inch. If your wall assembly is unusual we fabricate custom throat openings.

Can hollow metal frames be fire-rated?

Yes. We supply labeled frames rated at 20, 45, 60, 90 and 180 minutes. The frame label must be at least equal to the rating of the door, the assembly has to be anchored per its listing, and the frame cannot be modified in the field without voiding the rating.

Do you deliver hollow metal door frames outside Youngstown?

Yes. We supply frames throughout Mahoning, Trumbull and Columbiana counties and across Northeast Ohio including Akron, Canton and Cleveland, as well as Western Pennsylvania. Local contractors frequently pick up standard frames the same day from 6620 Market St.

Get A Free Quote